To start, take your measuring tool and measure the distance on either side of the belt to find out which direction the belt needs to shift in order to be in the centre. Ensure the conveyor frame and pulleys are squared off and parallel. PROK accessories and frames for guiding and tracking. Tracking is important because it keeps your belt on track; literally. Scott Wargny is the Integration Support Specialist, based out of Bastian Solutions Conveyor. These rollers should be adjusted to help track the belt. 519-304-4846 It is placed on the return side of the belt and features fixed rollers that direct the belt into the correct path. Without them, production, testing, assembly, and shipping would come to a screeching halt. When referring to conveyor systems, pulleys are sometimes also known as drums. Again wait and watch between adjustments to allow the belt to settle into its new position. Learn conveyor belt tracking basics to keep yours running properly. In many. It should be noted that often tracking problems are multifaceted with more than one cause, poor correction of tracking will also compound problems leading to high belt wear. He is dedicated to developing people within his network. Continue making minor adjustments as necessary, increasing the tension too much or too quickly could cause the belt to move too far in the opposite direction. Find your conveyor belt tracker easily amongst the 11 products from the leading brands (FLEXCO, Berndorf, .) Aerospace When you are doing a tracking adjustment on a belt your aim is to get the belt in the centre of the running track. , Paper Our Partnership ApproachRead About Flexcos Approach to Partnership, Global LocationsMore About Flexco Locations Around the World, Flexco BrandsThe Flexco Portfolio of Brands, Our Inclusion CommitmentLearn how we are driven by our values, Leadership and ExpertiseMeet Our Management Team & Subject Matter Experts, Flexco HistoryA Timeline of Flexco History from 1907 to Today, Associations & CertificationsFlexco Industry Partnerships & Product Certifications. They're available in numerous materials such as thermoplastics, metal, rubber, fabric and leather. It helped when you said that mobile conveyors should be free of debris to prevent problem build-up. Contact us to build a new custom conveyor for you. MINELINE it is just as important to work with a conveyor manufacturer well versed in conveyor pulley and belt design, as this is the best way to ensure the conveyor will operate as intended. Industry: Contact PROK to keep your conveyor and its components on track. There are a two different types of conveyor tracking systems that work best: Belt Positioner - A belt positioner is used when a conveyor belt mistracks to one side of the belt. Demonstration on a crowned roller conveyor.See more at https://www.royalconveyors.com/tracking-a-conveyor-belt/L. Loosen the two bolts on the end.Push the screw to push the bearing out. Measure the distance between two points so you know how far your adjustment will be. An imperfect track can result in unwanted downtime, leading to frustration and profit loss. the importance of these characteristics cannot be stressed enough. Increase the tension on the side to which the belt is tracking. The taper ideally should be very gradual, as you can imagine any angular parts the belt will run over could cause damage to the belt. Were going to show you the process of tracking and tensioning a conveyor belt. BELT TRACKING PRODUCTS Belt tracking is critical to maintain both your belt and your structure. Tracking is something you need to do with every belt you buy; if you or other workers track improperly or not at all, the belt wont run as intended. How can we help you? 2525 Wisconsin Avenue , Fabricated Metals Have us revolutionize your workplace. How to track a conveyor belt! Dont worry if youre slightly out of square, as most manufacturers provide what are referred to as squaring rods on the bottom side of the conveyor. To overcome the issues posed by conveyor belt misalignment, it is critical to ensure that your conveyors are designed with adequate belt tracking protocols in mind. The design and construction of these three components are critical to ensure safe and efficient belt tracking. Contact us for more information. Simply put, they shouldnt be used because they are not needed. Working with a conveyor system manufacturer that adheres to the design and engineering standards set-forth by the belting manufacturer is one way to help mitigate problems. This also assumes that there is an airline readily available at the conveyors installation point. Start at the tail and work toward the center. For example, the belt material should not be so stiff that it does not hug the drum on the drum tapers. The people of Flexco are committed to applying superior knowledge and products to make your belt conveyor operation as productive as possible. A Drive Pulley has an external power source which rotates the pulley and thus drives the conveyor belt. As previously mentioned a snub pulley increases the wrap angle of the belt over the drive pulley which improves the traction. It is important for this pulley to have good traction, for this reason is is often lagged. An Idler pulley rotates freely and is driven by the belt only, it has no drive function of its own. Additionally, these devices add cost, lead-time and potential points of failure to the conveyor system. , Automotive Poor belt tension can result in bad . Before you adjust anything, measure what the current tension distance is. When these sensors see the belt edge wander they relay a signal to a series of pneumatic devices which fine tune the belt tracking via the conveyors tracking devices, which are tied into adjusting the trapezoidal crowned pulleys. If Ive seen it happen once, Ive seen it happen 50 times, tape or other common debris finds its way to one or both of the end pulleys and starts to build up. Aerospace Assembly without tensioning limits stress/strain on the conveyor components. 2. Aside from taking longer to obtain the initial conveyor with a v-guide, it will also take longer for a replacement belt to be obtained. Conveyor belt tracking is important but it doesnt have to be complicated. Sometimes however it's simply just faulty conveyor design. You are going to force the tension out, and forcing out the tension on one side of the belt will send the belt in the opposite direction. Understanding the root cause is key to effectively correcting the issue. While the conveyor is operating, loosen the bolts closest to the tail pulley. This will result in the snub roller moving. Friction drive belt conveyors rely on the friction between the underside of the belt and the surface of the drive pulley to propel the belt forward. , Paper These are a "pivoting base style", available in both trough and return applications automatically providing belt centring. You can watch the video, or read below. But what about tracking in applications that are viewed as non- standard or nontraditional? They are suitable however to lessen the effects of transverse forces on the belt, such as occasions where side loading is required. Fortunately, tracking your new belt is easy. The people of Flexco are committed to applying superior knowledge and products to make your belt conveyor operation as productive as possible. In this brief guide to conveyor belt tracking, we explain what tracking is, why it matters, and how to do it correctly. Superior's Self-Aligning Idlers ensure that your conveyor belts stay on track, minimizing the chance of severe belt damage. Belt Positioner A belt positioner is used when a conveyor belt mistracks to one side of the belt. If you use conveyor belts to make your business go, our new line of EZSpan conveyors can help. Eliminate Problems Methodically to identify the root cause. A guiding profile is not usually utilised for belts running at high speed as the guiding profiles have a tendency to slip from their running groove. In a review of the technical resources put forth by the major US belting manufacturers, the overwhelming consensus as to the proper way to track a conveyor belt is by using trapezoidal crowned pulleys. Hubungi Kami : 0815-1833-741 (WA) Atau KLIK . Tracking rule 2 3. Its all part of our commitment to being your most valued partner on the job. Belt mistracking is one of the most common, troublesome, and misunderstood problems with conveyors. Once the snub roller has been adjusted, remember to re-tighten the bolts so the snub roller stays in the new, adjusted position. At Bastian Solutions we understand your sense of urgency with your business and our support program is structured with this in mind. Conveyor belt mistracking is a common problem that spans a variety of industries. Adding the v-guide is also a step which adds time to the manufacture of the belt. Conveyor belt tracking is the ability to control and maintain the desired path of a belt and is often an indicator of the system's health. Whichever side the belt is tracking to, due to the shape the central area is where the belt tension will be higher. They create impactful efficiencies. Make sure to start with the snub rollers closest to the ends of the conveyor and work your way towards the center. As well as saving in the cost of repeatedly buying replacement belts, correct belt conveyor tracking can decrease overall maintenance and downtime. Conveyors built using designs outside the industry best practices for belt tracking can lead to a false sense of security; and unfortunately customers may be misled customers with regard to efficiency, durability, reliability and overall sense of security their system would provide. Simply snap dimensions from one corner to the opposite corner on each side of the conveyor. This will result in problems with conveyor belt tracking. In these situations the conveyor manufacturer may employ an automatic belt tensioning system. This can be corrected by proper loading-chute design and the use of adjustable deflectors, grid and chute bottoms that can be adjusted to correct the placement of the load on the . You can watch the video, or read below. Drives and Idlers The elimination of live works is the key goal of our track straight systems. Its important to inspect conveyor belts for not just mechanical issues, but also cleanliness. Where a belt has a v-guide in the underside, often the pulley will be straight faced, as there is no need for the pulley to have a crowned shape, the guide alone should keep the belt centred as required. With 9 subsidiary locations and Glide Tracker Roller solves the majority of tracking issues without the need for expensive mechanical steering rollers, which can be tricky to install and difficult to commission. Go to the side of the belt that you will be making the changes and locate the tension bracket and adjustment screw. While tracking may sound complicated, its much easier than youd think. At Flexco, we pride ourselves on helping you - and your belt conveyor system - work better than ever before. info@royalmachinesolutions.ca. Factors that can effect belt tracking include: As a rule, the belt moves to the side of the pulley or idler that it first comes into contact with. A conveyor belt should not drift off path as it would cause the conveyor to work incorrectly. Those making this claim are not following design standards set forth by the belting manufacturers. When performing belt conveyor tracking, there should be enough tension in the conveyor for the belt to conform to the crown pulleys if used. To this point its been established that the preferred and most reliable way to track a belt conveyor is by using crowned pulleys. Several types of conveyors fall into this category: chain, timing belt, plastic modular belt, and wire mesh. Works will most belts. One of the most common issues that impacts conveyor operation is belt misalignment and tracking problems. With automatic control Extra band packaging Roller with rubber Pivot roller on load side Combination of belt sensor and shaft rotating roller Ask the Experts Insights and Real Life Application Stories from our Experts in the Field. Regardless of the belt material or where the drive is positioned on the conveyor, at the end or in the center, the design and build of the conveyor frame, including its rollers, is a fundamental element in ensuring belt tracking efficiency. When performing belt conveyor tracking, there should be enough tension in the conveyor for the belt to conform to the crown pulleys if used. For over 40 years, the engineering experts at MIPR Corp. have helped customers keep their conveyor belting systems running strongminimizing downtime and maximizing the value of their investment.Following the tracking guidelines below will help you keep your . , Food & Beverage Each new belt moves in its own path to its predecessor; however, belt tracking alignment issues can become present during any stage of the belts life. The taper on the sides of the drum is dependent upon the diameter of the cylindrical drum. Off-center loading can greatly aggravate tracking problems on reversing belts, especially if the load is applied closer to one end of the conveyor than to the other. Conveyor belt tracking is the process of aligning and controlling a conveyor belt so that it follows the desired path. 1. Contact us today: When standard products just won't do. Turn the conveyor on and loosen the bolts near the tail pulley. To get a belt running in the centre of a conveyor (tracking it), the key is changing the tension of the tension adjustment screws on the side of the conveyor. As the process to track a conveyor belt is a relatively simple one, we've put together a quick additional guide to help you get your belt back on track. Profiles and sidewalls can be welded to the belt to meet handling needs. A quick guide. Retain Records and learn from the process. They are not recommended for general use as belt conveyor tracking assistance as they incur higher productions costs and have a limited scope for use. In this case, if the conveyor was not designed with crowned pulleys, it would only be a matter of time before a catastrophe occurred. This system requires the use of trapezoidal crown pulleys and heres why. Once the snub roller is in the desired position, retighten the bolts to lock the belt in position. Even the slightest movement or change in a conveyor operation could cause a belt to mistrack. , Automotive There is an allowable tracking tolerance of 25 mm that can occur without posing serious risks to site operations. The Martin Tracker provides immediate, continuous precision adjustment of wandering conveyor belts. Belt Trainer A belt trainer uses a variety of methods, including tapered ends, sensor rollers, and even pivoting and tilting mechanisms to steer belts that are wandering to both sides back on track.
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